Machine Automation Controller Market Synopsis

Machine Automation Controller Market Size Was Valued at USD 42.3 Billion in 2023, and is Projected to Reach USD 75.2 Billion by 2032, Growing at a CAGR of 6.6% From 2024-2032.

The global Machine Automation Controller Market consists of products comprising hardware and software functionalities aiming at the automation of several facilities and mechanisms. These controllers make it possible to coordinate activities of the different automation systems; thus, monitor, control, and optimize industrial processes in real-time. With such algorithms, connectivity features, and machine learning skills, automation controllers improve productivity, minimize the influence of people’s mistakes, and facilitate the ability to make predictions on maintenance. The market sub-categories are programmable logic controllers (PLCs), motion controllers and robotic controllers and it is used in various industries such as manufacturing, automobile, food processing, and medicine production industries.

  •  The Machine Automation Controller Market has shown considerable growth in the recent past because of increasing use of automation in production applications in numerous segments. Lately, due to the development of Industry 4.0, which is the fourth industrial revolution, organizations are incorporating smart manufacturing solutions, including IoT, Artificial Intelligence, and Machine Learning. This trend is gradually fostering the need for enhanced automation controllers whereby the capacity of handling data in managing the automation systems and the flow of information amongst machines is enhanced. Furthermore, the extrapolation of efforts toward operational cost reduction and ramped up productivity has led to manufacturers’ adoption of automation technologies; this fuels the growth of the market.
  • Additionally the current market has a innovation whereby new and improved controllers that are more sophisticated and flexible are being invented.. These innovations increase the sophistication of automation systems as well as their efficiency and maneuverability. The trend toward demodularization or scalable automation solutions is also coming through strongly, making it possible for business organizations to scale up the automation systems, depending on their needs. Consequently, the Machine Automation Controller Market is projected to grow due to growing demand for solution to improve the efficiency and minimize downtime.

Machine Automation Controller Market Trend Analysis

Rise of Smart Automation Solutions

  •  The following are some trends in the global MAC market Machine Automation Controller Market:. Mature industries are applying sophisticated technologies including the use of AI and IoT to their automation systems to obtain better and faster performance. Through smart controllers, manufacturers are being able to make better decisions and manage resources appropriately, improving productivity. This change from dumb automation to smarter automation is a major boost to operations and enables organizations follow market changes closely.

Expansion in Emerging Markets

  •  The demand for the Machine Automation Controller Market is steadily continuing to rise and offers a massive chance to global players to gain a strong foothold in developing countries.. With industrialization quickly growing in Asia-Pacific and the Latin American countries, opportunities to enhance manufacturing effectiveness using automation are promoting briskly. Governments in these regions are also using funds for infrastructure on development and technology projects to build up industrial strength. Thus, the companies oriented on entry into these markets with right offer, that is, tailored automation solutions – can effectively utilize this emerging demand, and successfully position themselves.

Machine Automation Controller Market Segment Analysis:

  • Machine Automation Controller Market Segmented on the basis of type, and Industry.

By Type, Distributed Control System segment is expected to dominate the market during the forecast period

  •  The machine automation controller market is expected to be dominated by the distributed control system (DCS) segment in the coming years because of the applications that offer central command of large industrial processes.. DCS provides better flexibility, expandability, and dependability to meet the needs of large-scale plant domains across the oil and gas, chemical, and power production industries. When it comes to the B2B sector, even if the companies are not directly related to the oil and gas industry, they all require digital core systems because as the companies aim at enhancing their process control and improving their production efficiency, the demand rises. These systems allow the observing and controlling of numerous procedures simultaneously thereby enhancing the integration and analysis of data.
  • •Also, with the development of newer technological features of DCS, for instance the incorporation of IoT and AI the uptake of DCS has been enhanced, enhancing on aspects like automation, predictable maintenance, and minimal control.. As industries around the globe integrate digital technology in their operations, the DCS segment stands ready to guide the market in helping those industries deliver the tools consumers need for optimal process efficiency.

By Industry, Energy And Power segment expected to held the largest share

  • The Machine Automation Controller Market is further segmented based on Energy and Power segment, which is anticipated to dominate the global Market during the timeframe of the forecast period.. While the global focus is being shifted towards clean and renewable energy and while the current power generation and distribution techniques are being optimized, automation systems help improve the productivity of the processes and reduce potential loss-of-time situations. Automation controllers are necessary for supervising and managing diverse systems in power plants; renewable systems, grid interfaces, and energy storage systems.
  •  In addition, the increasing awareness of operations cost and safety in energy production and distribution is extending the demand for superior automation technologies.. Smart grid and the advancement towards decentralization will unlock future growth in the Energy and Power sector effectively making it a dominant leader in the machine automation market.

Machine Automation Controller Market Regional Insights:

North America is Expected to Dominate the Market Over the Forecast period

  • North America would be the largest market for Machine Automation Controller in the coming years due to the well established industrial base and considerable expenditure on efficient automation products.. The area has a strong manufacturing base especially in automotive, aerospace and pharmaceutical industries where improvement of operating efficiency and productivity is paramount.
  •  Also, the major markets, as well as technological actors of significance, are sited in the United States and Canada, which catalyzes the advancement and incorporation of novel automation ideas.. Additionally, advanced smart manufacturing is gradually becoming a new industrial standard realised through Industry 4.0 solutions, and that the need to control machines coupled with automation gives rise to the demand for machine automation controllers for real time updates and analysis. What with companies’ goals of increasing competitiveness and decreasing running costs, North America remains a trendsetter in innovation and automation industries.

Active Key Players in the Machine Automation Controller Market

  • ABB (Switzerland)
  • B&R Industrial Automation (Austria)
  • Beckhoff Automation (Germany)
  • Bosch Rexroth AG (Germany)
  • Delta Electronics (Taiwan)
  • Fanuc Corporation (Japan)
  • GE Digital (USA)
  • Honeywell (USA)
  • Mitsubishi Electric (Japan)
  • National Instruments (USA)
  • Omron Corporation (Japan)
  • Rockwell Automation (USA)
  • Schneider Electric (France)
  • Siemens (Germany)
  • Yokogawa Electric Corporation (Japan)
  • Other key Players

Global Machine Automation Controller Market

Base Year:

2023

Forecast Period:

2024-2032

Historical Data:

2017 to 2023

Market Size in 2023:

USD 42.3 Bn.

Forecast Period 2024-32 CAGR:

 6.6%

Market Size in 2032:

USD 75.2 Bn.

Segments Covered:

By Type

  • Distributed Control System
  • Programmable Logical Controller
  • Industrial Pc

By Industry

  • Energy And Power
  • Healthcare
  • BFSI
  • Consumer goods and Retail
  • Government and Defense
  • Manufacturing
  • ITES

By Region

  • North America (U.S., Canada, Mexico)
  • Eastern Europe (Bulgaria, The Czech Republic, Hungary, Poland, Romania, Rest of Eastern Europe)
  • Western Europe (Germany, UK, France, Netherlands, Italy, Russia, Spain, Rest of Western Europe)
  • Asia Pacific (China, India, Japan, South Korea, Malaysia, Thailand, Vietnam, The Philippines, Australia, New-Zealand, Rest of APAC)
  • Middle East & Africa (Turkey, Bahrain, Kuwait, Saudi Arabia, Qatar, UAE, Israel, South Africa)
  • South America (Brazil, Argentina, Rest of SA)

Key Market Drivers:

  • Increasing Demand for Efficiency

Key Market Restraints:

  • High Initial Investment Costs

Key Opportunities:

  • Expansion in Emerging Markets

Companies Covered in the report:

  • ABB (Switzerland), B&R Industrial Automation (Austria), Beckhoff Automation (Germany), Bosch Rexroth AG (Germany) and Other Major Players.

Chapter 1: Introduction
 1.1 Scope and Coverage

Chapter 2:Executive Summary

Chapter 3: Market Landscape
 3.1 Market Dynamics
  3.1.1 Drivers
  3.1.2 Restraints
  3.1.3 Opportunities
  3.1.4 Challenges
 3.2 Market Trend Analysis
 3.3 PESTLE Analysis
 3.4 Porter's Five Forces Analysis
 3.5 Industry Value Chain Analysis
 3.6 Ecosystem
 3.7 Regulatory Landscape
 3.8 Price Trend Analysis
 3.9 Patent Analysis
 3.10 Technology Evolution
 3.11 Investment Pockets
 3.12 Import-Export Analysis

Chapter 4: Machine Automation Controller Market by Type
 4.1 Machine Automation Controller Market Snapshot and Growth Engine
 4.2 Machine Automation Controller Market Overview
 4.3 Distributed Control System
  4.3.1 Introduction and Market Overview
  4.3.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  4.3.3 Key Market Trends, Growth Factors and Opportunities
  4.3.4 Distributed Control System: Geographic Segmentation Analysis
 4.4 Programmable Logical Controller
  4.4.1 Introduction and Market Overview
  4.4.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  4.4.3 Key Market Trends, Growth Factors and Opportunities
  4.4.4 Programmable Logical Controller: Geographic Segmentation Analysis
 4.5 Industrial Pc
  4.5.1 Introduction and Market Overview
  4.5.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  4.5.3 Key Market Trends, Growth Factors and Opportunities
  4.5.4 Industrial Pc: Geographic Segmentation Analysis

Chapter 5: Machine Automation Controller Market by Industry
 5.1 Machine Automation Controller Market Snapshot and Growth Engine
 5.2 Machine Automation Controller Market Overview
 5.3 Energy & Power
  5.3.1 Introduction and Market Overview
  5.3.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  5.3.3 Key Market Trends, Growth Factors and Opportunities
  5.3.4 Energy & Power: Geographic Segmentation Analysis
 5.4 Healthcare
  5.4.1 Introduction and Market Overview
  5.4.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  5.4.3 Key Market Trends, Growth Factors and Opportunities
  5.4.4 Healthcare: Geographic Segmentation Analysis
 5.5 BFSI
  5.5.1 Introduction and Market Overview
  5.5.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  5.5.3 Key Market Trends, Growth Factors and Opportunities
  5.5.4 BFSI: Geographic Segmentation Analysis
 5.6 Consumer goods & Retail
  5.6.1 Introduction and Market Overview
  5.6.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  5.6.3 Key Market Trends, Growth Factors and Opportunities
  5.6.4 Consumer goods & Retail: Geographic Segmentation Analysis
 5.7 Government & Defense
  5.7.1 Introduction and Market Overview
  5.7.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  5.7.3 Key Market Trends, Growth Factors and Opportunities
  5.7.4 Government & Defense: Geographic Segmentation Analysis
 5.8 Manufacturing
  5.8.1 Introduction and Market Overview
  5.8.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  5.8.3 Key Market Trends, Growth Factors and Opportunities
  5.8.4 Manufacturing: Geographic Segmentation Analysis
 5.9 ITES
  5.9.1 Introduction and Market Overview
  5.9.2 Historic and Forecasted Market Size in Value USD and Volume Units (2017-2032F)
  5.9.3 Key Market Trends, Growth Factors and Opportunities
  5.9.4 ITES: Geographic Segmentation Analysis

Chapter 6: Company Profiles and Competitive Analysis
 6.1 Competitive Landscape
  6.1.1 Competitive Benchmarking
  6.1.2 Machine Automation Controller Market Share by Manufacturer (2023)
  6.1.3 Industry BCG Matrix
  6.1.4 Heat Map Analysis
  6.1.5 Mergers and Acquisitions
  
 6.2 ABB (SWITZERLAND)
  6.2.1 Company Overview
  6.2.2 Key Executives
  6.2.3 Company Snapshot
  6.2.4 Role of the Company in the Market
  6.2.5 Sustainability and Social Responsibility
  6.2.6 Operating Business Segments
  6.2.7 Product Portfolio
  6.2.8 Business Performance
  6.2.9 Key Strategic Moves and Recent Developments
  6.2.10 SWOT Analysis
 6.3 B&R INDUSTRIAL AUTOMATION (AUSTRIA)
 6.4 BECKHOFF AUTOMATION (GERMANY)
 6.5 BOSCH REXROTH AG (GERMANY)
 6.6 DELTA ELECTRONICS (TAIWAN)
 6.7 FANUC CORPORATION (JAPAN)
 6.8 GE DIGITAL (USA)
 6.9 HONEYWELL (USA)
 6.10 MITSUBISHI ELECTRIC (JAPAN)
 6.11 NATIONAL INSTRUMENTS (USA)
 6.12 OMRON CORPORATION (JAPAN)
 6.13 ROCKWELL AUTOMATION (USA)
 6.14 SCHNEIDER ELECTRIC (FRANCE)
 6.15 SIEMENS (GERMANY)
 6.16 YOKOGAWA ELECTRIC CORPORATION (JAPAN)
 6.17 OTHER KEY PLAYERS

Chapter 7: Global Machine Automation Controller Market By Region
 7.1 Overview
7.2. North America Machine Automation Controller Market
  7.2.1 Key Market Trends, Growth Factors and Opportunities
  7.2.2 Top Key Companies
  7.2.3 Historic and Forecasted Market Size by Segments
  7.2.4 Historic and Forecasted Market Size By Type
  7.2.4.1 Distributed Control System
  7.2.4.2 Programmable Logical Controller
  7.2.4.3 Industrial Pc
  7.2.5 Historic and Forecasted Market Size By Industry
  7.2.5.1 Energy & Power
  7.2.5.2 Healthcare
  7.2.5.3 BFSI
  7.2.5.4 Consumer goods & Retail
  7.2.5.5 Government & Defense
  7.2.5.6 Manufacturing
  7.2.5.7 ITES
  7.2.6 Historic and Forecast Market Size by Country
  7.2.6.1 US
  7.2.6.2 Canada
  7.2.6.3 Mexico
7.3. Eastern Europe Machine Automation Controller Market
  7.3.1 Key Market Trends, Growth Factors and Opportunities
  7.3.2 Top Key Companies
  7.3.3 Historic and Forecasted Market Size by Segments
  7.3.4 Historic and Forecasted Market Size By Type
  7.3.4.1 Distributed Control System
  7.3.4.2 Programmable Logical Controller
  7.3.4.3 Industrial Pc
  7.3.5 Historic and Forecasted Market Size By Industry
  7.3.5.1 Energy & Power
  7.3.5.2 Healthcare
  7.3.5.3 BFSI
  7.3.5.4 Consumer goods & Retail
  7.3.5.5 Government & Defense
  7.3.5.6 Manufacturing
  7.3.5.7 ITES
  7.3.6 Historic and Forecast Market Size by Country
  7.3.6.1 Bulgaria
  7.3.6.2 The Czech Republic
  7.3.6.3 Hungary
  7.3.6.4 Poland
  7.3.6.5 Romania
  7.3.6.6 Rest of Eastern Europe
7.4. Western Europe Machine Automation Controller Market
  7.4.1 Key Market Trends, Growth Factors and Opportunities
  7.4.2 Top Key Companies
  7.4.3 Historic and Forecasted Market Size by Segments
  7.4.4 Historic and Forecasted Market Size By Type
  7.4.4.1 Distributed Control System
  7.4.4.2 Programmable Logical Controller
  7.4.4.3 Industrial Pc
  7.4.5 Historic and Forecasted Market Size By Industry
  7.4.5.1 Energy & Power
  7.4.5.2 Healthcare
  7.4.5.3 BFSI
  7.4.5.4 Consumer goods & Retail
  7.4.5.5 Government & Defense
  7.4.5.6 Manufacturing
  7.4.5.7 ITES
  7.4.6 Historic and Forecast Market Size by Country
  7.4.6.1 Germany
  7.4.6.2 UK
  7.4.6.3 France
  7.4.6.4 Netherlands
  7.4.6.5 Italy
  7.4.6.6 Russia
  7.4.6.7 Spain
  7.4.6.8 Rest of Western Europe
7.5. Asia Pacific Machine Automation Controller Market
  7.5.1 Key Market Trends, Growth Factors and Opportunities
  7.5.2 Top Key Companies
  7.5.3 Historic and Forecasted Market Size by Segments
  7.5.4 Historic and Forecasted Market Size By Type
  7.5.4.1 Distributed Control System
  7.5.4.2 Programmable Logical Controller
  7.5.4.3 Industrial Pc
  7.5.5 Historic and Forecasted Market Size By Industry
  7.5.5.1 Energy & Power
  7.5.5.2 Healthcare
  7.5.5.3 BFSI
  7.5.5.4 Consumer goods & Retail
  7.5.5.5 Government & Defense
  7.5.5.6 Manufacturing
  7.5.5.7 ITES
  7.5.6 Historic and Forecast Market Size by Country
  7.5.6.1 China
  7.5.6.2 India
  7.5.6.3 Japan
  7.5.6.4 South Korea
  7.5.6.5 Malaysia
  7.5.6.6 Thailand
  7.5.6.7 Vietnam
  7.5.6.8 The Philippines
  7.5.6.9 Australia
  7.5.6.10 New Zealand
  7.5.6.11 Rest of APAC
7.6. Middle East & Africa Machine Automation Controller Market
  7.6.1 Key Market Trends, Growth Factors and Opportunities
  7.6.2 Top Key Companies
  7.6.3 Historic and Forecasted Market Size by Segments
  7.6.4 Historic and Forecasted Market Size By Type
  7.6.4.1 Distributed Control System
  7.6.4.2 Programmable Logical Controller
  7.6.4.3 Industrial Pc
  7.6.5 Historic and Forecasted Market Size By Industry
  7.6.5.1 Energy & Power
  7.6.5.2 Healthcare
  7.6.5.3 BFSI
  7.6.5.4 Consumer goods & Retail
  7.6.5.5 Government & Defense
  7.6.5.6 Manufacturing
  7.6.5.7 ITES
  7.6.6 Historic and Forecast Market Size by Country
  7.6.6.1 Turkey
  7.6.6.2 Bahrain
  7.6.6.3 Kuwait
  7.6.6.4 Saudi Arabia
  7.6.6.5 Qatar
  7.6.6.6 UAE
  7.6.6.7 Israel
  7.6.6.8 South Africa
7.7. South America Machine Automation Controller Market
  7.7.1 Key Market Trends, Growth Factors and Opportunities
  7.7.2 Top Key Companies
  7.7.3 Historic and Forecasted Market Size by Segments
  7.7.4 Historic and Forecasted Market Size By Type
  7.7.4.1 Distributed Control System
  7.7.4.2 Programmable Logical Controller
  7.7.4.3 Industrial Pc
  7.7.5 Historic and Forecasted Market Size By Industry
  7.7.5.1 Energy & Power
  7.7.5.2 Healthcare
  7.7.5.3 BFSI
  7.7.5.4 Consumer goods & Retail
  7.7.5.5 Government & Defense
  7.7.5.6 Manufacturing
  7.7.5.7 ITES
  7.7.6 Historic and Forecast Market Size by Country
  7.7.6.1 Brazil
  7.7.6.2 Argentina
  7.7.6.3 Rest of SA

Chapter 8 Analyst Viewpoint and Conclusion
8.1 Recommendations and Concluding Analysis
8.2 Potential Market Strategies

Chapter 9 Research Methodology
9.1 Research Process
9.2 Primary Research
9.3 Secondary Research
 

Global Machine Automation Controller Market

Base Year:

2023

Forecast Period:

2024-2032

Historical Data:

2017 to 2023

Market Size in 2023:

USD 42.3 Bn.

Forecast Period 2024-32 CAGR:

 6.6%

Market Size in 2032:

USD 75.2 Bn.

Segments Covered:

By Type

  • Distributed Control System
  • Programmable Logical Controller
  • Industrial Pc

By Industry

  • Energy And Power
  • Healthcare
  • BFSI
  • Consumer goods and Retail
  • Government and Defense
  • Manufacturing
  • ITES

By Region

  • North America (U.S., Canada, Mexico)
  • Eastern Europe (Bulgaria, The Czech Republic, Hungary, Poland, Romania, Rest of Eastern Europe)
  • Western Europe (Germany, UK, France, Netherlands, Italy, Russia, Spain, Rest of Western Europe)
  • Asia Pacific (China, India, Japan, South Korea, Malaysia, Thailand, Vietnam, The Philippines, Australia, New-Zealand, Rest of APAC)
  • Middle East & Africa (Turkey, Bahrain, Kuwait, Saudi Arabia, Qatar, UAE, Israel, South Africa)
  • South America (Brazil, Argentina, Rest of SA)

Key Market Drivers:

  • Increasing Demand for Efficiency

Key Market Restraints:

  • High Initial Investment Costs

Key Opportunities:

  • Expansion in Emerging Markets

Companies Covered in the report:

  • ABB (Switzerland), B&R Industrial Automation (Austria), Beckhoff Automation (Germany), Bosch Rexroth AG (Germany) and Other Major Players.
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Frequently Asked Questions :

What would be the forecast period in the Machine Automation Controller Market research report?

The forecast period in the Machine Automation Controller Market research report is 2024-2032.

Who are the key players in the Machine Automation Controller Market?

ABB (Switzerland), B&R Industrial Automation (Austria), Beckhoff Automation (Germany), Bosch Rexroth AG (Germany) and Other Major Players.

What are the segments of the Machine Automation Controller Market?

The Machine Automation Controller Market is segmented into Type, Industry and region. By Type, the market is categorized into Distributed Control System, Programmable Logical Controller, Industrial Pc. By Industry, the market is categorized into Energy And Power, Healthcare, BFSI, Consumer goods and Retail, Government and Defense, Manufacturing, ITES. By region, it is analyzed across North America (U.S.; Canada; Mexico), Eastern Europe (Bulgaria; The Czech Republic; Hungary; Poland; Romania; Rest of Eastern Europe), Western Europe (Germany; UK; France; Netherlands; Italy; Russia; Spain; Rest of Western Europe), Asia-Pacific (China; India; Japan; Southeast Asia, etc.), South America (Brazil; Argentina, etc.), Middle East & Africa (Saudi Arabia; South Africa, etc.).

What is the Machine Automation Controller Market?

The global Machine Automation Controller Market consists of products comprising hardware and software functionalities aiming at the automation of several facilities and mechanisms. These controllers make it possible to coordinate activities of the different automation systems; thus, monitor, control, and optimize industrial processes in real-time. With such algorithms, connectivity features, and machine learning skills, automation controllers improve productivity, minimize the influence of people’s mistakes, and facilitate the ability to make predictions on maintenance. The market sub-categories are programmable logic controllers (PLCs), motion controllers and robotic controllers and it is used in various industries such as manufacturing, automobile, food processing, and medicine production industries.

How big is the Machine Automation Controller Market?

Machine Automation Controller Market Size Was Valued at USD 42.3 Billion in 2023, and is Projected to Reach USD 75.2 Billion by 2032, Growing at a CAGR of 6.6% From 2024-2032.